E Glass Fiber Thermal Insulation
E-glass fiber thermal insulation is High-density E-glass fiber converted in to specially processed E-glass fiber needle mat and inorganic binder combined by rolling process to produce solid high and consistent performance, Low thermal conductive, Completely non-combustible, Unbreakable but adequately elastic, Reusable Thermal Insulation.
- Material Composition
- Application
- Benefits
Product
- E Glass Fiber Insulation Pipe Sections and Boards are Inert Technical Textile Material converted by using Mechanical Needle Punching, Rolling in to layers and drying to form Rolled Product with Inorganic Binder with a final product density of 200 Kg/M3.
- Suitable for temperature ranges up to 750 oC (continuous 650 oC).
- Available in Pipe Sections available for 0.5” NB to 44” NB diameter in any thicknesses in two pieces and beyond 44” NB diameter in 3 pieces with uniform thickness. Boards are available in 20 mm onwards thickness with 1 m x 1m dimensions
- Completely non-combustible thermal insulation with world-renowned third-party certifications.
Applications
- Steam Pipelines (LP, MP & HP Lines)
- Thermic Fluid Pipelines
- Product Pipelines (Sulphur, Caprolactam, Lactam, Asphalt, Hot Oil etc)
- Heat Exchangers, Storage Tanks and other Equipment
BENEFITS
- BENEFITS DURING DESIGN STAGE:
- 40-50% Lower Insulation Thickness, about 30% thinner Pipe Rack.
- Lowest Life Cycle Cost of Ownership (with quick payback)
- BENEFITS DURING INSTALLATION STAGE:
- Easy, flawless, and speedy installation/uninstallation even on live lines of 500 oC Fluid Temperature – Less dependent on individual labor skill.
- Best Engineering Practices incorporated.
- Lifetime airtight holding with SS304 Straps and Inert Insulation Material.
- Ready to fit MITRE Elbows with Inspection Plugholes.
- Expansion Joints to accommodate Contraction-Expansion of Pipes.
- Easy workability to accommodate any support, instruments, or even heat tracing.
- Unbreakable but with adequate elasticity to take on pipe ovality, sagging, and welding joints.
- Relatively skin-friendly to workers.
- BENEFITS DURING OPERATION STAGE:
- Consistent, Reliable, and Maintenance-free Performance over the life of 20 years without any maintenance.
- Ensures process parameters consistency irrespective of season (Winter/Rain or Day or Night).
- Completely reusable – Easy to reopen and refit insulation for pipe repair or inspection.
- Inert material ensures airtight insulation to maintain integrity with hot surfaces for the entire lifespan.
- Resistant to severe weather conditions, most common acidic and alkaline conditions.
- Easily withstands routine physical load (e.g., worker walking) without breakage.No thinning at top or no sagging at bottom.No moisture ingress and exposure of hot pipe to atmospheric air to prevent corrosion of fluid pipe.
- Zero conventional heat losses from hot pipe ensure better working conditions in plant buildings.
- Huge energy savings – typically saves more than 10 times of energy than conventional insulation.
- Completely non-combustible – no hazard for welding and preserve pipeline during fire.
- Lower surface temperature and on insulation to prevent safety hazard.
- No aluminum cladding requirement for indoor applications.
- Better aesthetics of your otherwise world-class plant.
- Non-carcinogenic and Safe to humans.
- BENEFITS AT REMOVAL/DISPOSAL STAGE:
- No dusting at the time of removal, hence can be carried out in running plant without disturbance.
- Completely Reusable, Disposal not required even at the end of useful lifespan – used as reinforcement enhancer in concreting.